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Journal Articles

Development of coupling technology for high temperature gas-cooled reactors and hydrogen production facility; HTTR heat application test project plan

Ishii, Katsunori; Morita, Keisuke; Noguchi, Hiroki; Aoki, Takeshi; Mizuta, Naoki; Hasegawa, Takeshi; Nagatsuka, Kentaro; Nomoto, Yasunobu; Shimizu, Atsushi; Iigaki, Kazuhiko; et al.

Dai-27-Kai Doryoku, Enerugi Gijutsu Shimpojiumu Koen Rombunshu (Internet), 4 Pages, 2023/09

Journal Articles

Effect of the plasticity of pipe and support on the seismic response of piping systems

Okuda, Takahiro; Takahashi, Hideki*; Watakabe, Tomoyoshi

Mechanical Engineering Journal (Internet), 10(4), p.23-00075_1 - 23-00075_9, 2023/08

In recent years, to make the seismic design more rational for the piping systems in nuclear power plants, it has been expected to develop a design method considering plastic deformation and the accompanying energy dissipation of the piping itself. In this study, an extensive series of seismic response analyses was conducted to investigate the degree of influence of the plastic deformation of the pipe support structures on the seismic response of the entire piping system. The analyses include; plasticity is considered for (1) none, (2) the piping only, (3) the support structure only, and (4) both the piping and the support structure.

Journal Articles

Empirical correction factor to estimate the plastic collapse bending moment of pipes with circumferential surface flaw

Lacroix, V.*; Hasegawa, Kunio; Li, Y.; Yamaguchi, Yoshihito

Proceedings of ASME 2022 Pressure Vessels and Piping Conference (PVP 2022) (Internet), 7 Pages, 2022/07

Journal Articles

Failure bending stresses for small diameter thick-wall pipes

Yamaguchi, Yoshihito; Hasegawa, Kunio; Li, Y.; Lacroix, V.*

Proceedings of ASME 2022 Pressure Vessels and Piping Conference (PVP 2022) (Internet), 4 Pages, 2022/07

Journal Articles

Development of probabilistic analysis code for evaluating seismic fragility of aged pipes with wall-thinning

Yamaguchi, Yoshihito; Nishida, Akemi; Li, Y.

Proceedings of ASME 2022 Pressure Vessels and Piping Conference (PVP 2022) (Internet), 7 Pages, 2022/07

The wall-thinning is one of the most important age-related degradation phenomena in nuclear piping systems. Furthermore, in recent years, several nuclear power plants in Japan have experienced severe earthquakes. Therefore, failure probability analysis and fragility evaluation of piping systems, taking both wall-thinning and seismic response stresses into consideration, have become increasingly important in seismic probabilistic risk assessment. In Japan Atomic Energy Agency, in order to evaluate the failure probability of aged piping system with wall-thinning, a probabilistic analysis code PASCAL-EC was developed. In this study, to evaluate the seismic fragility of a wall-thinned pipe, a model of seismic response stress considering the wall-thinning effect, a failure evaluation method for wall-thinned pipes, and functions related to uncertainties treatment for important influence parameters have been introduced to PASCAL-EC. In this paper, the improved PASCAL-EC is outlined and preliminary results of the seismic fragility evaluation performed using this code are provided.

Journal Articles

Development of seismic safety assessment method for piping in long-term operated nuclear power plant

Yamaguchi, Yoshihito; Li, Y.

Haikan Gijutsu, 63(12), p.22 - 27, 2021/10

no abstracts in English

JAEA Reports

Guideline on seismic fragility evaluation for aged piping (Contract research)

Yamaguchi, Yoshihito; Katsuyama, Jinya; Masaki, Koichi*; Li, Y.

JAEA-Research 2020-017, 80 Pages, 2021/02

JAEA-Research-2020-017.pdf:3.5MB

The seismic probabilistic risk assessment (seismic PRA) is an important methodology to evaluate the seismic safety of nuclear power plants. Regarding seismic fragility evaluations performed in the seismic PRA, the Probabilistic Fracture Mechanics (PFM) can be applied as a useful evaluation technique for aged piping with crack or wall thinning due to the age-related degradation. Here, to advance seismic PRA methodology for the long-term operated nuclear power plants, a guideline for the fragility evaluation on the typical aged piping of nuclear power plants has been developed taking the aged-related degradation into account.

JAEA Reports

User's manual and analysis methodology of probabilistic fracture mechanics analysis code PASCAL-SP Ver. 2 for piping (Contract research)

Yamaguchi, Yoshihito; Mano, Akihiro; Katsuyama, Jinya; Masaki, Koichi*; Miyamoto, Yuhei*; Li, Y.

JAEA-Data/Code 2020-021, 176 Pages, 2021/02

JAEA-Data-Code-2020-021.pdf:5.26MB

In Japan Atomic Energy Agency, as a part of researches on the structural integrity assessment and seismic safety assessment of aged components in nuclear power plants, a probabilistic fracture mechanics (PFM) analysis code PASCAL-SP (PFM Analysis of Structural Components in Aging LWR - Stress Corrosion Cracking at Welded Joints of Piping) has been developed to evaluate failure probability of piping. The initial version was released in 2010, and after that, the evaluation targets have been expanded and analysis functions have been improved based on the state-of-the art technology. Now, it is released as Ver. 2.0. In the latest version, primary water stress corrosion cracking in the environment of Pressurized Water Reactor, nickel based alloy stress corrosion cracking in the environment of Boiling Water Reactor, and thermal embrittlement can be taken into account as target age-related degradation. Also, many analysis functions have been improved such as incorporations of the latest stress intensity factor solutions and uncertainty evaluation model of weld residual stress. Moreover, seismic fragility evaluation function has been developed by introducing evaluation methods including crack growth analysis model considering excessive cyclic loading due to large earthquake. Furthermore, confidence level evaluation function has been incorporated by considering the epistemic and aleatory uncertainties related to influence parameters in the probabilistic evaluation. This report provides the user's manual and analysis methodology of PASCAL-SP Ver. 2.0.

Journal Articles

Study on fracture behaviour of through-wall cracked elbow under displacement control load

Machida, Hideo*; Koizumi, Yu*; Wakai, Takashi; Takahashi, Koji*

Nihon Kikai Gakkai M&M 2019 Zairyo Rikigaku Kanfarensu Koen Rombunshu (Internet), p.OS1307_1 - OS1307_5, 2019/11

This paper describes the fracture test and fracture analysis of a pipe under displacement control load. In order to grasp the fracture behavior of the circumferential through-wall cracked pipe, which is important in evaluating the feasibility of leak before break (LBB) in sodium cooled reactor piping, a fracture test in case of a circumferential throughwall crack in the weld line between an elbow and a straight pipe was carried out. From this test, it was found that no pipe fracture occurs in the displacement control loading condition even if a large circumferential through-wall crack (180$$^{circ}$$) was assumed. The fracture analysis of the pipe was carried out using Gurson's parameters set based on the tensile test results of the tested pipe material. The analytic results agree well with the test results, and it was found that it will be possible to predict the fracture behavior of sodium cooled reactor piping.

Journal Articles

Improvement of probabilistic fracture mechanics analysis code PASCAL-SP with regard to PWSCC

Mano, Akihiro; Yamaguchi, Yoshihito; Katsuyama, Jinya; Li, Y.

Journal of Nuclear Engineering and Radiation Science, 5(3), p.031505_1 - 031505_8, 2019/07

Probabilistic fracture mechanics (PFM) analysis is expected as a rational method for the structural integrity assessment because it can consider the uncertainties of various influence factors and can evaluate the quantitative value such as failure probability of a cracked component as the solution. In the Japan Atomic Energy Agency, a PFM analysis code PASCAL-SP has been developed for the structural integrity assessment of piping welds in nuclear power plants. In the latest few decades, a number of cracks due to primary water stress corrosion cracking (PWSCC) have been detected in the nickel-based alloy welds in the primary piping of pressurized water reactors (PWRs). Thus the structural integrity assessment taking account of PWSCC has become important. In this paper, we improved PASCAL-SP for the assessment considering PWSCC by introducing the several analytical functions such as the evaluation models of crack initiation time, crack growth rate and probability of crack detection. By using improved PASCAL-SP, the failure probabilities of pipes with a circumferential crack or an axial crack due to PWSCC were evaluated as numerical examples. We also evaluated the influence of a leak detection and a non-destructive examination on the failure probabilities. On the basis of the numerical results, we concluded that the improved PASCAL-SP is useful for evaluating the failure probability of pipe taking PWSCC into account.

Journal Articles

Development of FBG sensors by ultrashort pulse laser processing; Installation on high temperature pipeline and strain measurement

Nishimura, Akihiko

Dai-62-Kai Koha Senshingu Gijutsu Kenkyukai Koen Rombunshu, p.79 - 86, 2018/12

Thermal Energy Storage (TES) is important to stabilize increasing large amount of fluctuating renewable energy. For safety operation of TES, remote sensing by Fiber Bragg Grating (FBG) sensors is expected. FGB sensors were fabricated using precisely focused picosecond laser pulses. For the best use of heat resistant characteristic, we demonstrated to embed the FBG sensors in metal mold using colloidal silver adhesive. The FBG sensors were tested using a sodium circulation loop in JAEA Tsuruga site. Sodium was circulated with temperature of 500 degree. During emergency cooling, sudden shrinking of the loop was recorded. The application of FBG sensors to advanced remote monitoring for next generation TES plant is proposed.

Journal Articles

Prediction for plastic collapse stresses for pipes with inner and outer circumferential flaws

Hasegawa, Kunio; Li, Y.; Mare$v{s}$, V.*; Lacroix, V.*

Proceedings of 2018 ASME Pressure Vessels and Piping Conference (PVP 2018), 5 Pages, 2018/07

Appendix C-5320 of ASME Code Section XI provides a formula of bending stress at the plastic collapse, where the formula is applicable for both inner and outer surface flaws. Authors considered the separated pipe mean radii at the flawed ligament and at the un-flawed ligament and formulas of plastic collapse stresses for each inner and outer flawed pipe were obtained. It is found that the collapse stress for inner flawed pipe is slightly higher than that calculated by Appendix C-5320 formula, and the collapse stress for outer flawed pipe is slightly lower than that by Appendix C-5320 formula. The collapse stresses derived from the three formulas are almost the same in most instances. For less common case where the flaw angle and depth are very large for thick wall pipes, the differences among the three collapse stresses become large.

Journal Articles

Improvement of probabilistic fracture mechanics analysis code PASCAL-SP with regard to primary water stress corrosion cracking

Mano, Akihiro; Yamaguchi, Yoshihito; Katsuyama, Jinya; Li, Y.

Proceedings of 25th International Conference on Nuclear Engineering (ICONE-25) (CD-ROM), 7 Pages, 2017/07

Recently, cracks due to primary water stress corrosion cracking (PWSCC) have been detected in nickel based alloy welds in the primary piping of pressurized water reactors. Structural integrity assessments taking PWSCC into account have become important. Probabilistic fracture mechanics (PFM) is expected as one of rational methods for the assessments because it can account for uncertainty of the influencing factors and evaluate the failure probabilities of components. In JAEA, a PFM analysis code PASCAL-SP was developed to evaluate the failure probability of nuclear pipe. This paper details improvement of the PASCAL-SP to evaluate the failure probability taking PWSCC into account. As numerical examples, the failure probabilities for circumferential and axial cracks due to PWSCC are evaluated. Influence of inspection on failure probabilities are evaluated. As the results, we conclude that the improved PASCAL-SP is useful for evaluating the failure probability taking PWSCC into account.

Journal Articles

Development of picosecond laser writing for heat resistant FBG sensors and adhesion technique for high temperature industrial plants

Nishimura, Akihiko; Takenaka, Yusuke*

Sumato Purosesu Gakkai-Shi, 6(2), p.74 - 79, 2017/03

no abstracts in English

Journal Articles

Characteristics of flow field and pressure fluctuation in complex turbulent flow in the third elbow of a triple elbow piping with small curvature radius in three-dimensional layout

Ebara, Shinji*; Takamura, Hiroyuki*; Hashizume, Hidetoshi*; Yamano, Hidemasa

International Journal of Hydrogen Energy, 41(17), p.7139 - 7145, 2016/05

 Times Cited Count:7 Percentile:18.31(Chemistry, Physical)

In this study, a flow visualization and pressure measurement were conducted by using an experimental setup including test sections of 1/7-scale models of the cold-leg piping of Japan sodium-cooled reactor with high Reynolds number region up to about one million. Regarding the flow field, flow separation appeared in the intrados of the third elbow. However, the separation region was smaller than that observed in the first elbow in the direction normal to the mean flow and was larger in the streamwise direction. This can be considered because of the swirling flow generated downstream of the second elbow which flowed into the third elbow with a little reduction. From the pressure fluctuation test, it was found that prominent frequencies of the pressure fluctuation appeared at about 0.4 in Strouhal number, which corresponds to a nondimensional frequency, in the region from 0 D to 0.4 D downstream of the elbow outlet, where D is the diameter of the piping. And weak peaks of about 0.7 in Strouhal number were observed in the region far 0.75 D downstream of the outlet.

Journal Articles

Flow-induced vibration evaluation of primary hot-leg piping in advanced loop-type sodium-cooled fast reactor for demonstration

Yamano, Hidemasa; Xu, Y.*; Sago, Hiromi*; Hirota, Kazuo*; Baba, Takeo*

Proceedings of 2016 International Congress on Advances in Nuclear Power Plants (ICAPP 2016) (CD-ROM), p.1029 - 1038, 2016/04

This study conducted the flow-induced vibration evaluation of the primary hot-leg piping in the demonstration reactor design of advanced loop-type sodium-cooled fast reactor in order to confirm the integrity of the piping. Following the description of the primary hot-leg piping design and a design guideline of the flow-induced vibration evaluation, this paper describes mainly the flow-induced vibration evaluation and thereby the integrity assessment. In the fatigue evaluation for the flow-induced vibration, the pipe stresses considering the stress concentration factor and so on, at representative locations were less than the design fatigue limit. Therefore, this evaluation confirmed the integrity of the primary hot-leg piping in the demonstration reactor.

Journal Articles

Characteristics of flow field and pressure fluctuation in complex turbulent flow in the third elbow of a triple elbow piping with small curvature radius in three-dimensional layout

Ebara, Shinji*; Takamura, Hiroyuki*; Hashizume, Hidetoshi*; Yamano, Hidemasa

Proceedings of 17th International Conference on Emerging Nuclear Energy Systems (ICENES 2015) (CD-ROM), 6 Pages, 2015/10

In this study, a flow visualization and pressure measurement were conducted by using an experimental setup including test sections of 1/7-scale models of the cold-leg piping of Japan sodium-cooled reactor with high Reynolds number region up to about one million. Regarding the flow field, flow separation appeared in the intrados of the third elbow. However, the separation region was smaller than that observed in the first elbow in the direction normal to the mean flow and was larger in the streamwise direction. This can be considered because of the swirling flow generated downstream of the second elbow which flowed into the third elbow with a little reduction. From the pressure fluctuation test, it was found that prominent frequencies of the pressure fluctuation appeared at about 0.4 in Strouhal number, which corresponds to a nondimensional frequency, in the region from 0 D to 0.4 D downstream of the elbow outlet, where D is the diameter of the piping. And weak peaks of about 0.7 in Strouhal number were observed in the region far 0.75 D downstream of the outlet.

Journal Articles

New instrumentation using a heat resistant FBG sensor installed by laser cladding

Nishimura, Akihiko; Terada, Takaya; Takenaka, Yusuke*; Furuyama, Takehiro*; Shimomura, Takuya

Proceedings of 22nd International Conference on Nuclear Engineering (ICONE-22) (DVD-ROM), 6 Pages, 2014/07

Since 2007, JAEA has been developing laser based technologies of structural health monitoring. The FBG sensor made by femtosecond laser processing will be the best candidate. To make the best use of the heat resistant characteristic, the FBG sensor was embedded in metal mold by laser cladding. A groove was processed to the surface of a SUS metal plate. We used a QCW laser to weld a filler wire on the plate. A series of weld beads perfectly formed a sealing clad on the groove. Though the FBG sensor was buried tightly, no degradation on the reflection spectrum was detected after the processing. The FBG sensor could detect the vibration of the plate caused by impact shocks and audio vibration. The reflection peak of the FBG sensor under laser cladding condition was shifted to be 6 nm. We demonstrated that the corresponded temperature derive from the reflection peak shift reached 600 degrees in heat shock experiments. The installation procedure of a FBG sensor using a portable laser cladding machine was described.

JAEA Reports

User's manuals of probabilistic fracture mechanics codes PASCAL-SC and PASCAL-EQ

Ito, Hiroto*; Onizawa, Kunio; Shibata, Katsuyuki*

JAERI-Data/Code 2005-007, 118 Pages, 2005/09

JAERI-Data-Code-2005-007.pdf:5.23MB

As a part of the aging and structual integrity research for LWR components, new PFM (Probabilistic Fracture Mechanics) codes PASCAL-SC and PASCAL-EQ have been developed. These codes evaluate the failure probability of an aged welded joint by Monte Carlo method. PASCAL-SC treats Stress Corrosion Cracking (SCC) in piping, while PASCAL-EQ takes fatigue crack growth by seismic load into account. The development of these codes has been aimed to improve the accuracy and reliability of analysis by introducing new analysis and methodologies and algorithms considering the recent development in the fracture machanics methodologies and computer performance. The crack growth by an irregular stress due to seismic load in detail is considered in these codes. They also involves recent stress intensity factors and fracture criteria. In addition, a user's friendly operation of a GUI (Graphical User Interface) which generates input data, supports calculations and plots results is introduced. This report provides the user's manual and theoretical background of these codes.

JAEA Reports

Report of Examination of the Samples from Primary Loop Recirculation Piping (K1-PLR) at Kashiwazaki-Kariwa Nuclear Power Station Unit-1 (Contract Research)

The Working Team for Examination of the Sample from Core Shrouds and Primary Loop Recirculation Pipi

JAERI-Tech 2004-049, 44 Pages, 2004/06

JAERI-Tech-2004-049.pdf:7.21MB

At the Kashiwazaki-Kariwa Nuclear Power Station Unit-1, indications of cracks were identified in a weld joint portion of the primary loop recirculation piping. To investigate the cause of cracks, TEPCO conducted a material examination on the specimen including the cracks. The present investigation was carried out to ensure transparency of the examination by providing JAERI's own evaluation report as a third party organization. The following findings were made; (1) A crack was observed near the weld region. (2) Intergranular cracking was observed at almost whole fracture surface. (3) Transgranular cracking was observed at the crack opening region. Increases of hardness by cold work were observed and the crack was initiated near the region where hardness value showed the highest. (4) Content of Cr was very slightly depleted in the vicinity of grain boundary. Based on the above results with the presence of tensile residual stress near the crack generated by welding process and dissolved oxygen contents in cooling water, the observed cracks were concluded to be stress corrosion cracking.

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